Overhead Crane 25 Tons

Capacity: 25 Tons (50,000 lbs / 22,680 kg)
Span: Customizable to your bay width (e.g., 50ft to 100ft+)
Lifting Height: Customizable (e.g., 20ft to 60ft+)
Operating Duty: FEM 1Am / 2m / 3m or H3/H4 (equivalent to CMAA Class D/E)

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Our 25-ton double girder overhead crane is engineered for industrial environments where moving massive, heavy loads with utmost reliability, safety, and efficiency is paramount. This robust material handling solution is designed to optimize workflow in manufacturing plants, steel service centers, shipping yards, power generation facilities, and large-scale warehouse operations. It represents the perfect synergy of superior structural integrity, advanced control systems, and operator-focused design, ensuring seamless integration into your most demanding production cycles.

Overhead Crane 25 Tons

Overhead Crane 25 Tons Key Features & Technical Advantages

1. Robust Double Girder Design: The primary load-bearing structure consists of two fabricated steel girders, providing exceptional strength and rigidity. This design minimizes deflection under full 25-ton (50,000 lbs / 22,680 kg) capacity, ensuring smooth and stable travel even when handling loads at the extreme ends of the hook approach.
2. High-Performance Hoisting System: Equipped with a powerful and reliable hoist motor, precision gearbox, and a durable wire rope drum. The hoist mechanism features multiple stages of braking (primary mechanical and secondary emergency brakes) for failsafe load holding. Standard offerings include variable frequency control (VFD) for exceptionally smooth acceleration and deceleration, preventing load swing and protecting both the cargo and your infrastructure.
3. Precision Travel Mechanisms: The crane’s bridge (long travel) and trolley (cross travel) movements are driven by high-torque motors. All travel motions are also available with VFD options for pinpoint positioning, reduced gear wear, and minimized jerkiness during start-stop cycles.
4. Advanced Control System: Operators can control the crane via a pendant station (available in push-button or ergonomic radio remote control versions). The control system is housed in an IP-rated enclosure for protection against dust and moisture. Intelligent programmable logic controllers (PLCs) can be integrated for automated functions, diagnostics, and enhanced safety interlocking.
5. Enhanced Safety Features:
- Overload Limit Switch: Prevents the hoist from lifting beyond its rated 25-ton capacity.
- Upper/Lower Limit Switches: Automatically cuts power to the hoist at preset heights to prevent over-winding.
- Emergency Stop Buttons: Located on the pendant and at key locations on the crane bridge for immediate shutdown.
- Bumpers and Buffers: Installed at the end of the runway to absorb energy in case of over-travel.
- Audible Warning Alarm: Automatically sounds when the crane is activated to alert personnel.
6. Durable End Trucks & Wheels: The end trucks are manufactured from high-grade steel and house large-diameter forged steel wheels, running on robust rails. This ensures smooth movement along the entire length of the runway system with minimal wear and maintenance.

Overhead Crane 25 Tons

Overhead Crane 25 Tons Technical Specifications

Parameter	Specification
Capacity	25 Tons (50,000 lbs / 22,680 kg)
Span	Customizable to your bay width (e.g., 50ft to 100ft+)
Lifting Height	Customizable (e.g., 20ft to 60ft+)
Class of Service	Typically Class D (Heavy Duty) or Class E (Severe Duty)
Operating Duty	FEM 1Am / 2m / 3m or H3/H4 (equivalent to CMAA Class D/E)
Control	Pendant Control (Standard), Radio Remote (Optional)
Power Supply	3-Phase, 480V/60Hz (or as per local requirement)
Ambient Temperature	-20°C to +40°C (Standard)
Travel Speeds	Customizable (e.g., Hoist: 0.5-8 m/min, Bridge: 10-32 m/min)

Overhead Crane 25 Tons Applications

This 25-ton overhead crane is ideal for a vast range of heavy-lifting tasks, including:

1. Handling large metal coils, sheets, and plates in steel mills.
2. Moving heavy machinery and components in fabrication and assembly shops.
3. Loading and unloading large containers and heavy cargo in logistics hubs.
4. Maintenance and repair tasks in power plants and large industrial facilities.
5. Storing and retrieving massive items in high-bay warehouses.

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Customization and Support

We understand that every facility is unique. This crane can be fully customized to your specific requirements, including:

1. Span, lifting height, and runway design.
2. Control options (Pendant, Cab, or Radio Remote).
3. Special hooks (C-hooks, coil lifts, magnets, vacuum lifters).
4. Environmental adaptations (explosion-proof, high-temperature, or corrosion-resistant coatings).
5. Automation and integration with existing warehouse management systems (WMS).

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Our service package includes professional installation, commissioning, comprehensive operator training, and a dedicated after-sales support network to ensure your crane operates at peak performance for years to come.

Investing in our 25-ton overhead crane means investing in productivity, safety, and the long-term growth of your operations. It is a dependable workhorse built to withstand the rigors of heavy industry while providing the precision control needed for delicate positioning tasks.

Contact us today for a detailed quotation and engineering consultation tailored to your facility’s layout and material handling needs.