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Double Girder Bridge Crane

Double Girder Bridge Crane

The Double Girder Bridge Crane is the premier solution for heavy-duty lifting, precise material handling, and maximizing efficiency in the most demanding industrial environments. Engineered with superior structural integrity, enhanced lifting height, and exceptional durability, it outperforms single girder cranes where capacity, nhịp, duty cycle, and precision are critical. This workhorse is the backbone of foundries, steel mills, power plants, large warehouses, and heavy manufacturing facilities worldwide.

  • Dung tích: 20 Tons to 500+ tấn (Custom designs exceed 1000T)
  • Khoảng cách: Lên đến 40+ Meters (130+ Feet) - Larger spans possible
  • Nâng chiều cao: Lên đến 30+ Meters (100+ Feet) - Highly customizable
  • Duty Class: FEM 1 giờ sáng, 2tôi, 3tôi / CMAA Class C, D, E (Moderate to Severe Service)
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Double Girder Bridge Crane Key Features & Advantages

  • 1. Unparalleled Load Capacity & Khoảng cách:

    • Designed to handle extreme loads (ranging from 20 tons to 500+ tons and beyond) with ease.
    • Capable of traversing longer spans efficiently and safely due to its inherently rigid twin-girder design.
    • Ideal for large bays, wide manufacturing halls, and outdoor gantry applications.
  • 2. Superior Structural Rigidity & Stability:

    • Two parallel main girders provide immense resistance to bending and twisting under heavy loads.
    • Significantly reduced deflection compared to single girder cranes, ensuring precise load positioning and enhanced safety.
    • Stable platform minimizes load sway, improving operator control and safety.
  • 3. Optimized Hook Height:

    • The trolley and hoist run on top of the girders, maximizing the available hook height beneath the crane.
    • Crucial for facilities with limited headroom or requiring deep lifting into pits or furnaces.
    • Allows for greater vertical utilization of your building space.

Double Girder Bridge Crane

  • 4. Enhanced Durability & Long Service Life:

    • Robust construction using high-grade steel (typically ASTM A36 or equivalent) withstands harsh conditions, high temperatures, corrosive environments, and intensive usage (FEM 1 giờ sáng, 2tôi, 3m classes).
    • Designed for demanding duty cycles and continuous operation.
  • 5. Greater Flexibility & Versatility:

    • Ample space between girders allows for easy integration of auxiliary equipment like walkways, service cranes, lighting, cable trays, magnet panels, or specialized lifting attachments (grabs, spreaders, vân vân.).
    • Accommodates multiple trolleys or specialized hoists for complex handling tasks.
  • 6. Precision Control & Maneuverability:

    • Available with smooth and precise variable frequency drive (VFD) control for both bridge travel and trolley motion, enabling soft starts/stops and accurate positioning.
    • Choice of pendant control (wired) or advanced radio remote control for optimal operator safety and visibility.
  • 7. Advanced Safety Features (Tiêu chuẩn & Không bắt buộc):

    • Overload Limit Switches: Prevent lifting beyond rated capacity.
    • Emergency Stop Buttons: Instantly halt crane operation.
    • Bumpers/End Stops: Absorb impact at runway ends.
    • Anti-Collision Systems: For multi-crane installations.
    • Crane Travel Limit Switches: Prevent over-travel.
    • Fail-Safe Brakes: On hoist, trolley, and bridge drives.
    • Walkways & Ladders: For safe inspection and maintenance (often standard).
  • 8. Reliable Drive Systems:

    • High-torque motors and heavy-duty crane gearbox designed for industrial environments.
    • Precision-machined end trucks with double-flanged wheels ensure smooth, true travel along the runway beams with minimal drift.

Double Girder Bridge Crane

Double Girder Bridge Crane – Technical Parameter Table

Tham số Typical Range / Standard Options Customization Capability
Dung tích 20 - 500 tấn Lên đến 1000+ tấn
Khoảng cách 10 - 40 mét (33 - 130 ft) Lên đến 50+ mét (165+ ft)
Nâng chiều cao 6 - 30 mét (20 - 100 ft) Virtually unlimited
Duty Class FEM 1 giờ sáng, 2tôi, 3tôi
CMAA Class C (Moderate), D (Heavy), E (Severe)
FEM 4m/5m
CMAA F (Continuous Severe)
Tốc độ nâng 0.5 - 15 m/của tôi (1.6 - 50 ft/min) Adjustable via VFD
Trolley Speed 5 - 40 m/của tôi (16 - 130 ft/min) Adjustable via VFD
Bridge Speed 10 - 60 m/của tôi (33 - 200 ft/min) Adjustable via VFD
Control Mode Kiểm soát mặt dây chuyền (8+ buttons)
Điều khiển từ xa bằng sóng vô tuyến (IP65/IP67)
Operator Cabin
Integrated Systems, Sẵn sàng tự động hóa
Cung cấp điện 3-Giai đoạn:
380V/50Hz, 415V/50Hz, 480V/60Hz
220V, 440V, 575V, 660V, 50/60Hz
Ambient Temp. -20°C đến +40°C (-4°F to 104°F) -40°C to +55°C (-40°F to 131°F)
Relative Humidity 85% (non-condensing) Lên đến 100%
nhiệm vụ công việc Max. 60% ED (Tiêu chuẩn)
Lên đến 100% ED (Heavy Duty)
Defined per FEM/CMAA
Girder Type Welded Box Section (Tiêu chuẩn)
Lattice Truss
Wide Flange Beam (WF)
Runway Beam Custom Fabricated
Wide Flange Beams (WF)
Capped Channels
Integrated Crane Rails
Loại bánh xe Double Flanged Steel Wheels Forged Steel Wheels (Heavy Duty)
Safety Devices Bộ giới hạn quá tải
Dừng khẩn cấp
Công tắc giới hạn hành trình
Bumpers
Anti-Collision (Multi-Crane)
Fail-Safe Brakes
Rail Sweeps
Anemometer (Wind Speed)
Crane Monitoring System
Tuân thủ tiêu chuẩn ISO 8686 (Thiết kế)
Nữ 1.001
CMAA 70/74
BẰNG 1418.1
EN 13001
OSHA 1910.179
PUWER
Local National Standards (GB/T, vân vân.)
Surface Treatment Sandblasting (Sa 2.5)
Epoxy Primer
Polyurethane Top Coat
Galvanizing (Zinc)
Specialized Coatings

Key Notes on Parameters:

  • 1. All Values are Indicative: Exact specifications are engineered to order based on:
    • Specific load diagrams & usage patterns.
    • Building/runway structure details.
    • Environmental conditions (dust, heat, chemicals).
    • Required duty class (FEM/CMAA).
    • Local safety regulations.
  • 2. VFD Control: Strongly recommended for all motions (Hoist, Trolley, Bridge) for smooth acceleration/deceleration, precise positioning, reduced mechanical stress, and energy savings.
  • 3. Duty Class is Paramount: Selecting the correct FEM or CMAA class ensures the crane is robust enough for its intended number of lifts, load spectrum, and operating hours, directly impacting longevity and safety.
  • 4. Hook Height is Critical: Double girder design maximizes crane hook height. Accurate measurement from the runway rail top to the floor (and any obstructions) is essential.
  • 5. Runway Quality: Crane performance and longevity heavily depend on a perfectly level, straight, and aligned runway system built to appropriate structural standards.
  • 6. Certification: Cranes typically require third-party inspection and load testing (ví dụ., 125% of SWL) before commissioning and periodically during service life.

Double Girder Bridge Crane Applications

ứng dụng

 

  • 1. Steel Mills & Xưởng đúc (Slab, coil, ladle handling)

  • 2. Power Generation Plants (Turbine, boiler maintenance)

  • 3. Heavy Machinery Manufacturing

  • 4. Large-Scale Warehousing & Trung tâm phân phối

  • 5. Shipbuilding & Dry Docks

  • 6. Mining & Mineral Processing

  • 7. Aerospace Manufacturing

  • 8. Large Fabrication Shops

  • 9. Pulp & Paper Mills

  • 10. Bãi phế liệu & Cơ sở tái chế

Why Choose a Double Girder Bridge Crane?

trường hợp

nhà máy

  • 1. Maximum Lifting Capacity & Khoảng cách: Handle the heaviest loads over the widest areas.
  • 2. Superior Rigidity & Độ chính xác: Minimize deflection and sway for accurate placement.
  • 3. Optimal Hook Height: Utilize vertical space efficiently.
  • 4. Unmatched Durability: Built for the toughest environments and continuous use.
  • 5. An toàn nâng cao: Engineered with robust safety systems.
  • 6. Future-Proof Flexibility: Adaptable for auxiliary equipment and evolving needs.
  • 7. Long-Term ROI: Reduced downtime, lower maintenance costs, extended service life.

Custom Engineered Solutions

Every Double Girder Bridge Crane is engineered to order based on your specific requirements: dung tích, nhịp, chiều cao nâng, duty cycle, operating environment, control preferences, and safety regulations. We provide detailed CAD layouts and project management.

Contact us today for a detailed consultation and quote. Let our engineering team design the optimal Double Girder Bridge Crane solution to enhance your productivity, sự an toàn, and bottom line.

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Địa chỉ của chúng tôi:

  • KHÔNG. 18 Đại lộ Shanhai, Thành phố Changyuan, Tỉnh Hà Nam, Trung Quốc.
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